Custom outdoor electrical enclosures

Custom Street Light Junction Box Fabrication

Enclosuremfg manufactures sheet metal enclosures for street lighting and other outdoor electrical applications. We build to your drawings or project requirements, including narrow, elongated profiles for the limited space at a lighting pole base.

Laser cutting, CNC bending, hardware insertion, welding, surface finishing, and powder coating are coordinated in-house—giving your engineering and sourcing teams one manufacturing partner.

Custom sheet metal street light junction box enclosure

Built around the installation

Share your available footprint, mounting arrangement, cable entries, and environmental requirements for a drawing review.

Narrow-profile customization

Enclosure dimensions can be tailored to the available pole-base space, mounting method, and internal component layout.

Grounding provisions

Terminal or stud locations and fastening features can be fabricated to your design, with conductive areas identified for finishing and assembly.

Moisture-conscious details

Door interfaces, cable entries, and mating surfaces can support a sealing strategy specified for rain, splash, condensation, and ground-level moisture.

Fit, finish, and protection

Designed for the space at the pole base

The area inside or beside a street light pole can be narrow and difficult to access. We can fabricate a tall, narrow enclosure around your footprint, cable-entry locations, mounting method, and internal clearances.

Our five mechanical and manufacturing engineers can review sheet metal construction, bend allowances, access clearances, and assembly details. If the design is still in development, share a 3D model, sketch, or dimensional brief so potential fit and manufacturability considerations can be discussed before production.

Corrosion-aware grounding and moisture protection

Street-level enclosures may encounter rainwater, splash, damp ground, and prolonged outdoor exposure. Grounding performance depends on the complete assembly—not just the terminal—including contact surfaces, coatings, fasteners, and installation method. Define and verify the grounding point against your electrical and project requirements.

We can manufacture enclosure features that support your specified sealing approach. Powder coating is performed in-house on our 2500 × 6000 mm line. Coating and enclosure construction should be selected for the project’s exposure conditions; coating alone does not prevent moisture ingress through openings or joints.

For project-specific requirements

Include any required ingress-protection rating, test standard, gasket specification, corrosion test, coating standard, or municipal requirement with your RFQ. Any rating or compliance claim must be confirmed through the agreed design and validation process.

Integrated production

Sheet metal production under one roof

Keeping major processes in-house helps reduce supplier handoffs and gives us direct oversight of enclosure fabrication stages.

Fiber laser cutting

12 kW and 6 kW systems for profiling sheet metal parts.

CNC press-brake forming

Five machines supporting varied part sizes and bend sequences.

Hardware insertion and tapping

Automated clinching, servo tapping, and drilling-tapping.

Welding

Laser, MIG, TIG, and cold-welding equipment for different material and assembly needs.

Surface preparation and finishing

Deburring, stainless-steel brushed finishing, and in-house powder coating with pretreatment and curing for parts up to 2500 × 6000 mm.

Assembly and quality

Heavy-duty tables for positioning and structural work, supported by a 50-person workforce, five engineering specialists, and six QA/QC personnel.

Quality activities extend from drawing and material review through production checks and pre-shipment inspection. Inspection requirements and records can be discussed during quotation.

Municipal and OEM supply

A practical fit for recurring projects

We support high-mix, low-to-medium-volume production, typically from 10 to 500 units per batch, as well as recurring supply programs.

  • ✓Custom narrow or elongated enclosures for pole-base layouts
  • ✓Repeatable sheet metal parts for municipal lighting programs
  • ✓Integrated cut, formed, welded, and coated components
  • ✓Defined grounding provisions and sealing interfaces
  • ✓Drawing review before manufacture

What to include in your RFQ

  1. 01. 2D drawings and, if available, a 3D CAD model
  2. 02. Required enclosure dimensions and mounting details
  3. 03. Material and sheet thickness, if specified
  4. 04. Cable-entry, grounding, and internal hardware requirements
  5. 05. Finish, sealing, and environmental requirements
  6. 06. Prototype or production quantity and expected annual demand
  7. 07. Applicable inspection, testing, or project standards

If some details are not finalized, send the information available. Our engineering team can review fabrication considerations and identify open questions for quotation.

Need a custom Street Light Junction Box?

Send your drawings or project brief, target dimensions, quantity, and environmental requirements for a fabrication review and quote.

Request a quote

Start your project

Request a Street Light Junction Box quote

Share your drawings or project brief with Enclosuremfg. We will review the enclosure scope, quantities, finishing requirements, and any specified grounding or moisture-protection details.

Email: info@enclosuremfg.com

Address: Building 4, Kuiqing Road, Qingxi Town, Dongguan City, Guangdong Province