Wall mount electrical enclosure fabrication

Hang securely. Keep the enclosure sealed.

Enclosuremfg builds wall mount electrical enclosures with a mechanically considered mounting system: exterior rear-panel blind holes paired with separate heavy-duty wall mount brackets. One installer can position and hang the enclosure with one hand, without disturbing its internal IP sealing surfaces.

Wall mount electrical enclosure with external heavy-duty mounting brackets

10–500

Prototype units to annual contract runs

100%

Final verification before shipment

Mounting designed around enclosure integrity

A clear load path, with sealing surfaces left untouched

The rear-panel mounting pattern and bracket geometry are developed together to simplify installation and transfer the enclosure load to multiple wall anchor points.

Discuss your mounting requirements
01

Exterior blind-hole pattern

Blind holes are formed on the exterior rear face before welding or coating. Threaded inserts or studs remain outside the sealed volume, so mounting hardware does not penetrate internal gasket or cable-entry sealing surfaces. Patterns can align with common 19-inch or 24-inch stud spacing.

02

External heavy-duty brackets

Brackets are cut from 4–6 mm carbon or stainless plate, formed on multi-axis CNC press brakes, and welded using low-heat laser or TIG processes. Gussets and elongated slots help distribute weight across multiple anchor points.

03

One-person positioning and hanging

The bracket and rear-panel interface supports quick positioning and one-hand hanging by a single installer. Mounting locations are generated from customer 3D files, avoiding secondary drilling after powder coating.

Integrated manufacturing

From customer file to finished enclosure, in-house

Keeping fabrication, hardware insertion, welding, and coating within one 50-person facility helps reduce handoffs and schedule risk from outside suppliers.

  1. 01 / Cut

    Fiber laser processing

    Three laser sources handle enclosure panels and bracket blanks in a coordinated setup.

  2. 02 / Form

    CNC bending and hardware

    Five press brakes form bodies, doors, and bracket angles. Automated clinching installs PEM hardware while the enclosure is flat.

  3. 03 / Join

    Controlled structural welding

    Twenty-four welding stations support full-penetration MIG or precision laser welds, followed by surface conditioning to #4 or a specified finish.

  4. 04 / Finish

    Dedicated powder line

    The 2500×6000 mm line handles pretreatment, coating, and curing without outsourcing.

Specifications and program fit

Built for real equipment programs and mixed batches

Mechanical engineers receive DFM feedback on bend allowances and weld placement within 48 hours. Procurement teams can source laser-cut parts, formed assemblies, hardware insertion, welding, and coating from one supplier.

Review your project with engineering

Materials and finishes

304/316 stainless steel, galvanized steel, and carbon steel in 1.2–4 mm thicknesses. Pretreatment is matched to the substrate. Outdoor telecom and BESS applications can specify zinc-rich primer with polyester topcoat.

Scalable capacity

Production supports runs from ten prototype units to 500-piece annual contracts. Heavy 6-meter platforms accommodate enclosures up to 4–6 m for larger switchgear or battery cabinets.

Applications and verification

Programs include CNC centers, EV chargers, solar inverters, and roadside cabinets. Six-person QA staff perform incoming material checks, first-article inspection, and 100% final verification before shipment.

48 hours

DFM feedback target

2000×6000 mm

Assembly tables for fixture load verification

One facility

Fabrication through coating stays in-house

Bracket load ratings are verified through fixture testing before units leave the floor. Brackets can ship separately or pre-attached according to order volume.

Request pricing and lead time

Send your files. Get a fixed quotation.

Share STEP or SolidWorks files, target quantity, and finish specification. Engineering will review mounting loads and sealing requirements, then return a fixed quotation with current lead time.

Site visits to Building 4, Kuiqing Road, Qingxi Town, Dongguan City, Guangdong Province are available for teams evaluating long-term supply agreements.